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  Drying


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  • Drying is a process which reduces moisture content from grain to safe limit.
  • Drying process is basically the transfer of heat by converting the water in grain to vapour and transferring it to the atmosphere.
  • Threshed paddy or boiled paddy required drying.
  • It is essential that drying is gradual and slow in the initial stages in order that the milling quality is not adversely affected.
  • When paddy is relatively dry, it can be dried further rapidly without damaging the grains.
  • High moisture in the grains as well as high humidity in the atmosphere cause sprouting and molding of grain.
  • This problem can be overcome by mixing powdered common salt at 5 Kg/100 Kg of grain.
  • The salt absorbs water from the grain and salt solution flows out of the heap of grain.
  • This treatment prevents heating and subsequent damage to the produce.
  • Another way of storing wet paddy is by mixing paddy husk, which helps in storage for about seven days.
  • Artificial drying by using the steam to dry the produce, can be done at any time of the year, but is expensive.
  • Timing Dry paddy as soon as possible to 18% moisture content to decrease discoloration, spoilage and sprouting.

Moisture content target

  • Do not dry below 14% MC - unless for long term seed storage - over dried grain will crack upon readsorbing moisture from the atmosphere and thus will have a lower head rice recovery when milled.
  • Do not mix grain of different moisture contents as this causes moisture absorption by the dry grain and results in grain cracking.

Drying temperature and rate

  • Set operating temperature initially at 150ºF (65ºC).
  • As the grain dries out, or when moisture has dropped to 18%, turn down drying air temperature to 110ºF(43ºC) to prevent fissuring of the grain.
  • At 65ºC, the drying rate is about 1% moisture per hour.
  • At 43ºC, the drying rate is about 0.5% to 0.75% moisture per hour.
  • If there is no great urgency, fuel costs can be reduced by using ambient air (if relative humidity is less than 70%), once the grain moisture has reached 18%.
  • Then, slow dry the grain with ambient air until moisture reaches 14%.
  • Drying Options - flat bed dryers, recirculation dryers, sun drying.
  • Drying is done either by using : Solar energy or by Artificial heating.

Sun Drying

  • Sun-drying is carried out by the farmers on public roads or on made-up floors under uncontrolled conditions.
  • Rice millers invariably use concrete floors for drying.
  • Such drying results in sun-cracks and contamination on quality of rice is little realised as much of the milling is in hullers which by themselves contribute to breakage.
  • Dependence on sun for drying also means break in operations when sun is not available.
  • In case of sun drying the produce is spread on hard floor or threshing yard around 10-cm thickness, and is allowed to dry by heat supplied by the sun.
  • If high moisture continues to remain in rice after harvest, it would undergo spoilage because of high temperature, respiration rate and microbial activity, and the presence of foreign matter.
  • Hot spots often develop in concentrations of foreign material
  • In general, four to five days of sun drying is required for different produce to bring the moisture to a safe level.
  • In tropical regions, one-day drying under full sunshine throughout the day brings down grain moisture content of rice from 24 per cent to 14 per cent.
  • Though sun drying is cheaper, there are some problems.
  • The grains that are in the upper layers develop fissures due to uneven sun-drying resulting in broken grains.
  • However, this problem can be overcome by repeated stirring. Artificial Drying methods
  • Flow drier heated by paddy husk.
  • Batch drier heated by either furnace oil or paddy husk.
  • Mobile driers heated by paddy husk.
  • Unheated air drier.
  • Portable driers is a recent development.
  • Bagged raw paddy or paddy in bulk can be dried with these driers by keeping the air temperature at 55º-60ºC.
  • It takes about 1 hour for reducing the moisture by 2 per cent from 22 per cent and later on one hour for every one per cent.
  • The driers being portable, handling and transport costs are considerably reduced.
  • Avoid grain from overheating. Drying for seed

Timing

  • Dry paddy to 18% moisture content as soon as possible (especially during periods of inclement weather, and when grain has moisture above 21%) to decrease discoloration, spoilage and sprouting.
  • Moisture content do not dry below 14% MC - unless for long term seed storage - over dried grain will crack and re absorb moisture from the atmosphere and thus will have a lower head rice recovery when milled.
  • Drying temperature and rate Drying at 110ºF (43ºC)
  • The drying rate of a flatbed dryer is about 0.5% to 0.75% moisture per hour.
  • If the initial moisture content is 21%, it will take about 10 to 14 hours to dry the grain to 14%.
  • Dry the grain continuously until moisture of grain near the blower end of bin has reached 14%.
  • If blowers are delivering the correct air volume, it is not necessary to mix the grain.
  • However, more uniform drying can be attained if the grain is mix at least once, halfway during the estimated drying period.
  • Monitor the drying progress with a moisture meter.

Drying options

  • Flatbed dryers, recirculation dryers, sun drying
  • Seed purity : Maintain genetic purity by preventing mixing or contamination with other seeds.
  • Clean and grade seed to produce uniform sized seed grains.
  • Storage : Store seed and protect it, if necessary from bacterial and fungal growth, and infestation by mites and insects with the proper seed protection chemicals.
  • Hygeine about the seed storage area is critical.

 
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