- Drying is a process which reduces moisture content from grain to safe
limit.
- Drying process is basically the transfer of heat by converting the
water in grain to vapour and transferring it to the atmosphere.
- Threshed paddy or boiled paddy required drying.
- It is essential that drying is gradual and slow in the initial stages
in order that the milling quality is not adversely affected.
- When paddy is relatively dry, it can be dried further rapidly without
damaging the grains.
- High moisture in the grains as well as high humidity in the atmosphere
cause sprouting and molding of grain.
- This problem can be overcome by mixing powdered common salt at 5 Kg/100
Kg of grain.
- The salt absorbs water from the grain and salt solution flows out
of the heap of grain.
- This treatment prevents heating and subsequent damage to the produce.
- Another way of storing wet paddy is by mixing paddy husk, which helps
in storage for about seven days.
- Artificial drying by using the steam to dry the produce, can be done
at any time of the year, but is expensive.
- Timing Dry paddy as soon as possible to 18% moisture content to decrease
discoloration, spoilage and sprouting.
Moisture content target
- Do not dry below 14% MC - unless for long term seed storage - over
dried grain will crack upon readsorbing moisture from the atmosphere
and thus will have a lower head rice recovery when milled.
- Do not mix grain of different moisture contents as this causes moisture
absorption by the dry grain and results in grain cracking.
Drying temperature and rate
- Set operating temperature initially at 150ºF (65ºC).
- As the grain dries out, or when moisture has dropped to 18%, turn
down drying air temperature to 110ºF(43ºC) to prevent fissuring of the
grain.
- At 65ºC, the drying rate is about 1% moisture per hour.
- At 43ºC, the drying rate is about 0.5% to 0.75% moisture per hour.
- If there is no great urgency, fuel costs can be reduced by using ambient
air (if relative humidity is less than 70%), once the grain moisture
has reached 18%.
- Then, slow dry the grain with ambient air until moisture reaches 14%.
- Drying Options - flat bed dryers, recirculation dryers, sun drying.
- Drying is done either by using : Solar energy or by Artificial heating.
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Sun Drying
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- Sun-drying is carried out by the farmers on public roads or
on made-up floors under uncontrolled conditions.
- Rice millers invariably use concrete floors for drying.
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- Such drying results in sun-cracks and contamination on quality of
rice is little realised as much of the milling is in hullers which by
themselves contribute to breakage.
- Dependence on sun for drying also means break in operations when sun
is not available.
- In case of sun drying the produce is spread on hard floor or threshing
yard around 10-cm thickness, and is allowed to dry by heat supplied
by the sun.
- If high moisture continues to remain in rice after harvest, it would
undergo spoilage because of high temperature, respiration rate and microbial
activity, and the presence of foreign matter.
- Hot spots often develop in concentrations of foreign material
- In general, four to five days of sun drying is required for different
produce to bring the moisture to a safe level.
- In tropical regions, one-day drying under full sunshine throughout
the day brings down grain moisture content of rice from 24 per cent
to 14 per cent.
- Though sun drying is cheaper, there are some problems.
- The grains that are in the upper layers develop fissures due to uneven
sun-drying resulting in broken grains.
- However, this problem can be overcome by repeated stirring. Artificial
Drying methods
- Flow drier heated by paddy husk.
- Batch drier heated by either furnace oil or paddy husk.
- Mobile driers heated by paddy husk.
- Unheated air drier.
- Portable driers is a recent development.
- Bagged raw paddy or paddy in bulk can be dried with these driers by
keeping the air temperature at 55º-60ºC.
- It takes about 1 hour for reducing the moisture by 2 per cent from
22 per cent and later on one hour for every one per cent.
- The driers being portable, handling and transport costs are considerably
reduced.
- Avoid grain from overheating. Drying for seed
Timing
- Dry paddy to 18% moisture content as soon as possible (especially
during periods of inclement weather, and when grain has moisture above
21%) to decrease discoloration, spoilage and sprouting.
- Moisture content do not dry below 14% MC - unless for long term seed
storage - over dried grain will crack and re absorb moisture from the
atmosphere and thus will have a lower head rice recovery when milled.
- Drying temperature and rate Drying at 110ºF (43ºC)
- The drying rate of a flatbed dryer is about 0.5% to 0.75% moisture
per hour.
- If the initial moisture content is 21%, it will take about 10 to
14 hours to dry the grain to 14%.
- Dry the grain continuously until moisture of grain near the blower
end of bin has reached 14%.
- If blowers are delivering the correct air volume, it is not necessary
to mix the grain.
- However, more uniform drying can be attained if the grain is mix at
least once, halfway during the estimated drying period.
- Monitor the drying progress with a moisture meter.
Drying options
- Flatbed dryers, recirculation dryers, sun drying
- Seed purity : Maintain genetic purity by preventing mixing or contamination
with other seeds.
- Clean and grade seed to produce uniform sized seed grains.
- Storage : Store seed and protect it, if necessary from bacterial and
fungal growth, and infestation by mites and insects with the proper
seed protection chemicals.
- Hygeine about the seed storage area is critical.
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